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A video lecture by Seiichi Nakajima, developer of the total productive maintenance (TPM) scheme, at the Japan Institute of Plant Maintenance. He gives an overview of TPM, with video exampes of TPM work and...
Shows how manufacturing companies are changing their methods of shop-floor management to empower their employees to continuously improve their production processes. Features companies including Xerox,...
Demonstrates the Japanese 5S approach to housekeeping activity in manufacturing industries: seiri, seiton, seiso, seiketsu, shitsuke - cleaning up, organising, cleaning, standardising, and discipline -...
Looks in detail at the visual control of the workplace covering the storage, operations, equipment, quality and safety. Offers concrete examples of visual control in action in Japanese manufacturng plants.
Uses interviews with engineers and operators at Desoutter Ltd to show how introducing one-piece flow cells in the assembly area has dramatically cut leadtimes and work in progress.
Introduces the principles of one-piece flow as used in the Toyota production system. Tape 1 looks at the basic concepts and tools for designing one-piece flow cells; tapes 2 and 3 show how these techniques...
Describes the poka-yoke (mistake proofing) concept, Shigeo Shingo’s approach to quality control, a system designed to detect and correct human errors before they result in defective products. Describes the...
Shigeo Shingo’s introduction to the Single Minute Exchange of Die (SMED) technique, which he developed. SMED allows any changeover can be reduced to less than ten minutes. Part 1 presents the theory of...
Training package introducing total productive maintenance (TPM) using the words of its developer, Seiichi Nakajima. Looks at TPM as a company-wide improvement programme, focusing on the five major TPM...
Compares changeovers in Indianapolis 500 motor racing with those in the press shop of a Cosma International manufacturing plant. Uses interviews with designers, drivers and pit crew on the track, and with...
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